30 hp High Speed Disperser

High-speed Disperser (Hydraulic Lifting) has dispersing and mixing function, which used for mass production; Equipment with inverter has stepless speed, can operate for a long time. It has stable running and low noise; Mixing disc is easy to be replaced, and can change different forms of dispersing discs according to production technology; Lifting structure adopts hydraulic cylinder as actuator, stable lifting, integrated hydraulic station, environmental and without leakage. It is an ideal grinding machine for materials with many varieties and many colors.

Drum Flaker consist of Drum fabricated from Mild Steel or Stainless steel with hollow shafts on both ends. The drum surfaced is duly ground and hard chromed with superior finish to get uniform thickness of the flakes. The drum is provided with a Hollow Shaft for entry of water for sprinkling on the inside of the drum for cooling purpose.

【Material viscosity】:	≤100000 cps
【Production capacity】:	50-20000L
【Application Industry】:	Hydraulic Lifting High Speed Disperser Suitable for dispersing, mixing materials in industries such as biology, pharmacy, food, paint, ink, adhesive, pigment, fertilizer etc.. (For more application industry, please click “Free Consultation”
【Applicable Materials】:	Material under 100000 cps viscosity, and solid content under 80% of all kinds of slurry such as emulsion paint, industrial paint, water-based ink, pesticides, adhesives etc.

Working Principle

The hot material is applied to the cooling drum by direct immersion into a trough, or indirect immersion using doctor/applicator rolls. The molten liquid is cooled on the cooling drum and after a partial revolution; the cooled and solidified product is removed by a scraper in the form of flakes or film. The cooling drum of the flaker is specially designed to provide an even cooling effect by having uniform and effective internal distribution. As a result, both high output and homogeneity of the product are possible.

Product Advantages

Higher efficiency, better quality

The Max. rotation speed can be up to 2930rpm (For bigger power, 1450rpm), linear velocity is over 20m/s, it can rapidly disperse the powder in the liquid evenly; Due to its high shear forces, the material will be uniformly dispersed and formed a good suspension effect. Due to the strong shearing force , the materials are dispersed evenly and form good suspension effect.

Safe and convenient operation

Adopt hydraulic cylinder as lifting actuator. Control the hydraulic up, stop, down through the oil pump, easy operation and stable. The dispersing disc is fixed to the main shaft with Hexagon socket-head cap screws, which can be disassembled and exchanged quickly, easy to clean. Different dispersing discs can be exchanged accordingly to production process to obtain optimized dispersing result. Different clamping types(Belt Clamping, Manual Rotation Clamping, Pneumatic Clamping) are optional to fix the tanks properly to prevent from accident due to the tank displacement during operation.

Various installation ways

With compact structure, the machine can be floor type and platform type. Tank working with the mixer can be removable type or fixed type.

Customized options

Different options are available such as explosion-proof type, closed type, multi-tanks type, with lifting cover type, co-axial type/dual-shaft type, mounted on kettle type, etc.. Material can be customized to be SS304 \SS321 \SS316L .

Working Principle

Through the high-speed rotation dispersing disc, the materials will become in annular form flow, resulting in strong vortex flow, which descend down to the bottom of the vortex in spiral state. During the process, materials are dispersed, dissolved, mixed and emulsified efficiently due to the strong shearing crash and friction among the particles.

The hydraulic pump drives the hydraulic cylinder ascend and descend, which drives the whole transmission and working set up and down.

Technical Specification